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G has a "swell" time kayaking

G has a "swell" time kayaking
G has a "swell" time on Lake Michigan in an inflatable canoe

Dawn on the Gulf of Mexico

Dawn on the Gulf of Mexico
Dawn on the Gulf of Mexico

Warren Dunes Sunset

Warren Dunes Sunset
Warren Dunes Sunset

Saturday, August 28, 2021

A few consecutive years of photos taken in July

 

Pictured Rocks National Lakeshore - July 2012

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I've taken a lot of photos while camping, trekking, etc.  

I've been sharing some photos with a couple of campground and social media groups.  I began posting a representative photo for each month of the year going back several years. Here's a series of representative photos for each July. I was working full time and part time and so was G, so for one year we had no trek photos.  Instead I included a project photo, taken in July 2010. Montana was also taken while on a project, but I had some time to hike and so I did.


Groton, CT - July 2006


Libby Flats, Wyoming - July 2007

Crater Lake - July 2008


Jay Pritzker Pavilion Chicago - July 2009

Silo Project - July 2010
No trekking that month, was here, instead!


Bayou Sauvage Ridge Trail,  near New Orleans - July 2011
Damage remains years after Katrina

Sturgeon Bay, WI - July 2012

On the Illinois Prairie Path - July 2013

Herrick Lake - July 2014

Sawyer, MI - July 2015


Warren Dunes, MI - July 2016

Lake Michigan Sunset - July 2017

Kayaking at Weko Beach - July 2018

At the summer Lily Pad, G writing poetry while I soak corn in preparation for grilling - July 2019


Weko Beach Taps Stone - July 2020
Taps is played by a live trumpeter every Saturday evening May to October


Climbing the Michigan Dunes - July 2021

My current digital cameras are  Lumix model DMC-ZS50, a GoPro and a Samsung smart phone.

(c) 2021 Roadtrek210.blogspot.com.


Thursday, August 26, 2021

Cook Station - Work Table project

 

Deck and cook station at dusk

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The summer of 2020 was unusual because of the CCP Covid-19 virus

I probably should have posted this in July 2020, but I had not yet decided to expand the blog with more coverage of our winter and summer "lily pads". In 2021 I decided to include all of our camping experiences, so, here it is, better late than never as the saying goes. 

In July 2020 we spent more time at our summer "lily pad" which is a travel trailer at a campground in Michigan.  We did not travel very much due to covid restrictions. I took the opportunity to build  a cook station - work table on the site. It was a CCP Covid-19 project. We have made a number of improvements at this annual site, including adding a deck and wooden stairs. Because we do a lot of outside grilling and other cooking I had wanted to do this. With things "slow" and Gov. Whitless of Michigan playing tyrant, it seemed like an opportunity.  The Home Depot was open for business as was the Ace Hardware.

I didn't tell G what I was up to.  I told her I was building a "Mystery Project".  I had a budget and so  I made it simple. I made some sketches and from that got the dimensions of the 2x4s and three - 4 ft x 4 ft. x 3/8 inch exterior plywood. I sized it for 24 inch deep shelving top and bottom.  I would cut several 4x4 ft pieces of 3/8 plywood; I wanted minimal waste. I also needed deck screws of two sizes, sanding sealer for the plywood, and a quart of royal blue Rust-oleum gloss enamel. I used left-over Cabot gray solid wood stain with which to paint the frame.

Tools:

  • Circular saw
  • 3/8 inch electric drill
  • Screw drivers
  • Tape measure
  • Square
  • Pen
  • Paint brush
  • Note: All screws were drilled with a pilot hole. 


2x4 frame - on end, during assembly


After assembling the frame I set it in place to check overall fit and height. I then cut the shelving.  The photo was taken before the final small pieces were cut to make top and bottom shelves continuous. The top will be screwed into place and top and bottom rest on front to back 2x4 supports positioned at the seams. The bottom shelf will be set in place and be  removeable for winter.  The bottom shelf is three pieces and will be placed on top of the upper shelf during winter, then the grill folded and placed on that as well as an extra water hose. The topmost shelf ad contents are protected with a tarp during winter.  We did this for the the winter of 2020-2021 and it was fine in the Spring.  

Rough setup

I removed the shelves, which were simply set in place to check the fit.  I then set the frame on edge and stained it.  After staining the 2x4 frame will be rotated into the normal position. 

At this point G didn't have any idea of what it was, because she hadn't seen it set properly in position. I placed it at a corner of the deck and out of the way. After a coat of Minwax water-based sanding sealer on the shelves and a light sanding to knock off the shine I painted them with Rust-Oleum Royal Blue gloss enamel. The sanding sealer seals the grain and reduces the absorption of paint into the wood.  As a consequence less paint is used and there is a better, glossier finish:

Painting the shelving with Royal Blue enamel

I used deck screws to hold the 2x4 frame together. I used a shorter deck screw to hold the top shelves in position. All holes were pre-drilled before installing screws. The shelves cover the entire top and bottom surfaces. The 2x4 top frame provides a left and right "edge". 

After painting both sides of the shelves and the edges and allowing to dry overnight, I fasted the top shelf in place:

Using flush screws to hold the top shelf in place

I placed the fully assembled unit in place.  G said the really likes the height of the top surface, which is convenient for cooking.  It is of sufficient dimensions to facilitate serving and is near the 120VAC outlet on the side of the rig, which is necessary for the induction electric cooktop/ cast iron cooking. We purchased the propane BBQ in the photo from a camper who was selling their rig. It replaced the one that came with the Heartland travel trailer:

Cook station in position

After a full season of use (August 2020-2021), G says she really like it. We use it with the cast iron and inductive heater, toaster and so on.  I had considered a small cabinet on the lower shelf, but decided to build a separate cabinet and hang it from the side of the travel trailer, using the 3/8 inch tube shelf that held the Celano BBQ.

I also use it as a "work table" and it has been helpful.  

Original Material: Roadtrek210.Blogspot.com (c) 2021

Sunday, August 22, 2021

As Fall approaches, good times, some rain, lazy days

 

August 20, 2021 about 1:45pm - Weko Beach

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31 days to the Autumnal Equinox - "Lazy, hazy days of summer"

In 31 days Fall will arrive.  In the meantime everyone is enjoying most of August. It's been wet and humid with rain every three or four days.  That means hot (87F) and humid (70%).  The temperature of Lake Michigan has been about 62F while breezes are westerly.  The beachgoers are loving it.  On the weekend it has been crazy at the beaches.  The photo above was taken on Friday before the weekend crowd arrives.

The flower garden at the campground is beginning to wane.  The butterflies and bees have been very busy.  It is a bit early for the rush of yellow jackets.  We do have hummingbird visitors.  Many campers have emptied their bird feeders out of concern about the die-off of song birds this year.

Bumblebees


Hummingbird at our campsite feeder


I took the opportunity to expand the cook station. I took some scrap wood and built a small cabinet for seasonings, olive oil and other stuff I would like to leave outdoors to facilitate BBQ and cooking. I set it on the removeable rack for a grill which hangs on the side of the travel trailer. I'll be adding screening.  When I took this photo G was setting up to make Marinara sauce................


Small cabinet made from wood scraps

With hot and humid weather, we bicycle to the lake early to beat the mid-day heat.  On our ride we encounter the occasional wild turkey.  They don't wait for me to stop and pull out the camera.  They head into the woods, scolding as they leave.  G is only a few yards behind me on the curve, but she can only hear them as she passes.  "What was that?" she asks.   Arriving at the shore, it is very quiet.

Peaceful with few sun worshippers at 10:00 am


It seems the annual Monarch butterfly migration has begun.  It seems early this year.  Perhaps the butterflies are expecting an early winter, or it is simply because of the recent cool nights.  We bike to the shore, sit and watch them drift by, travelling in a southerly direction along the shoreline.  

Monarch butterfly passes overhead, en-route to Mexico

We relax before bicycling back to the campground. 

Relaxing and counting butterflies

The occasional cloud and curious gulls fly overhead.  The gulls I have learned from my sailing days are attracted to royal blue, and that is the color of the shirt I am wearing.  There is a possibility of a stray shower, but it doesn't happen until nightfall.  

A gull checks us out while a few stray clouds pass overhead

Nights have been pleasant with lows of about 65F, aided by mild breezes off the lake. Excellent weather for campfires. The campground has been quiet during the week, but with the arrival of the weekend things will get busier.  After dinner we start a fire and watch hummingbirds at the feeder.  Life is good, they say.  I say it really beats the alternatives. I'm a very lucky guy......


9:00 pm August 19 - No bicycles were ignited - LOL


Original Material: Roadtrek210.Blogspot.com (c) 2021




Wednesday, August 4, 2021

Care of the Fiberglass on our Heartland Caliber

 

Fiberglass Cap -  dull and needing a good waxing  in the Spring
Even after several years of cleaning and polishing

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Restoring the Fiberglass on our Heartland Caliber

Our "summer" lily pad is a Heartland Caliber travel trailer.  We purchased it used, and apparently the previous owner didn't keep up with the weathering of the fiberglass nose, or "cap".  As a consequence the gel coat had degraded.  This is not uncommon.

I've spent several years removing oxidation, polishing and waxing using Meguiar products.  Each year the fiberglass becomes more even in color with less streaking.  I compare the most recent "after" to the photos the year we purchased and I think the cap is now in better condition than when purchased. This post is about the specific steps I took this year after a couple of years of using "Oxidation Remover", polish and wax. Yes, these are different products, each has a purpose and I've used four different products in succession each year for several years. 


Close-up of Area before using Oxidation Remover
Old wax and some oxidation

Mottled Surface 2 years later - It had been cleaned and waxed, but the 
area the "For Sale" sign was taped is still apparent.
Photo in bright afternoon sun



Same Area -  After use of oxidation remover, but before any polish or wax
This is after several years of such cleaning
Color is "dull" in part because of solid overcast and the absence 
of any polish or wax. 

Each spring I clean and wax the entire area of the fiberglass nose cap.  I do this before it becomes too hot so I have better control over the evaporation and drying of the products.  These cannot be applied in full sun on hot surfaces. Of course, I'm more comfortable in the shade, too. This is an annual chore and in my opinion it is a necessary one for a rig such as this which is exposed to the weather 12 months of the year. Winters are harsh, and the afternoon sun is relentless because the Caliber is facing southwest.

I'm including a short video about the cleaning and polishing this year. There is an earlier post about the care of the Redwood Cypress.

Products Used and "Why?":

I began using Meguiar's products some years ago for the care of several fiberglass boats.  I've continued to use it, and today I use it on a Redwood Cypress and the Heartland Caliber.  These products can be purchased individually or in a kit.  I have used oxidation remover on the gel coat of fiberglass, including the Caliber. The "gel coat" is a translucent or colored gel fiberglass resin that is applied to the surface of fiberglass, such as the nose cap of the Caliber. That gray coloration of my Caliber is the gel coat, which is thin. When new it has a very high gloss surface, but that surface must be protected. If it isn't it will become dull, porous and pitted.

When a fiberglass gel coat becomes damaged it may require multiple applications of oxidation remover to restore it. In extreme cases wet sanding may be necessary, but I leave that to professionals. The gel coat is thin and is measured in mils. One mil is 1/1000 of an inch in thickness. That gel coat is usually between 15-20 mils thick (0.015-0.020”), or about 1/64 of an inch in thickness.  In no time at all an electric sander can easily remove the gel coat!

Take off too much gel coat or sand through the gel coat will expose the under surface of the fiberglass.  That under surface will be a pale yellow or some other unattractive color. 

I have never used oxidation remover on painted surfaces, and I won't do that.  It is abrasive. However, I have used it on the flat rear surface of the Redwood, which is an unusual product and is not the typical high polish fiberglass. On the Redwood the oxidation remover successfully stripped old wax and oxidation in a single pass, in preparation for polish and wax. Generally, polishes are less protective than waxes, which is why I apply a wax. A polish may provide a short-term gloss, but not much else. 

On the Caliber it seemed wax had been applied over the oxidation and over older wax. This contributed to the "shades of gray", mottled appearance and streaking.  Stripping and cleaning down to the fiberglass was an essential step. After that it was imperative to apply wax protection.  It took several years to get the appearance to where I was satisfied.  

In previous years for the fiberglass nose of the Caliber I have applied Meguiar's "Oxidation Remover (#49)" as a first step. The nose was very dull, was oxidized and actually several shades of gray. Oxidation Remover is a heavy duty cleaner. Always read and follow the manufacturer's directions for this and any abrasive product. 

This year, because of the improved condition achieved by several years of annual cleaning and waxing it was not necessary to use the Oxidation Remover - success!  I  first washed thoroughly and then I used the following products in succession over several consecutive mornings. The first two are essential. I was aware that weather might not cooperate for several consecutive days. As a consequence, "High Gloss Polish" is a necessity to protect the surface after using "Cleaner Wax". I consider "Pure Wax" to be something that could be applied later. However, I was able to clean and apply the following products in quick succession this year:

  • Meguiar's Cleaner Wax (#50
  • Meguiar's High Gloss Polish (#45
  • Meguiar's Pure Wax (#56) 
Each of the products has a specific purpose:
  • Oxidation Remover: Restores the original color of older fiberglass gel coat surfaces by effectively removing surface degradation.
  • Cleaner Wax: non-abrasive, removes light oxidation and provides UV protection.
  • High Gloss Polish: restore optimal gloss on gel coat and fiberglass surfaces.
  • Pure Wax: enhanced gloss and durable protection.

Application Method:

This work is to be done in the shade. However, my rigs are outdoors. I usually pick a partly cloudy day. The sun rises from the rear of the Caliber and moves overhead to the front, which is pointed southwest.  There are several large trees to the east, so I get partial shade early until about 11:00am.  As a consequence I have limited time to work on the fiberglass. Furthermore, the dew point is about 65F and with cool nighttime temperatures, the fiberglass is at the dewpoint in the morning.  That delays drying and the product should be applied to a clean and dry surface.
Morning Dew

I begin with a wash with warm, soapy water at about 8:00am as the temperatures rise above the dew point; this facilitates evaporation. I rinse with clean water and allow to drain for a few minutes. I then wipe the entire surface with a large micro-fiber cloth, drying the surface.  While the last of the water evaporates I set up a ladder and get the materials, set up the extension cord, put the applicator and soft polish buffer on the electric orbital buffers. I then climb on the roof and begin there, and once the area I can reach from the roof is complete I then go the the front and work my way all the way down.  I apply product to a small area, then buff, gradually covering the entire surface. Setup, the complete application of any one product, buffing and clean-up requires about 3 hours. 

I switch applicators as I move from product to product and I frequently inspect the applicators to assure that product is properly spread on the surface, and that the polishing buffer is sufficiently soft and clean.

When I first began doing this, I used one electric orbital buffer. However, because of time restraints I now use two.  It also is easier as I don't have to switch from applicator to polisher cloths.  It is imperative to complete application and polishing before the sun rises and heats the fiberglass.  I have a cheap no-name Chinese buffer and a Black & Decker. I use the cheap one as an applicator and for polishing I use the more costly B&D which has a handle and a grip.  That works better for polishing which requires more effort.

Black and Decker Random Orbital Polisher - Used for Polishing

Chinese No-Name Polisher - Used For Product Application

In addition to the two 6 inch circular electric buffer/polishers I use a soft cloth. To apply product in tight areas (such as behind the propane tanks, or along edges) I use Meguiar's sponge applicators.  These can be cleaned and re-used. 

Following manufacturer's directions I apply the product and allow to glaze if that is the recommendation.  I then buff lightly by hand with a soft cloth and polish using the second electric buffer. Using oxidation remover, cleaner wax and polishing it is important to follow manufacturer's directions and recommendations. It is important that no residue is left behind. Failure to do this can result in wax being applied over dirt or glazed wax in the future. This can contribute to streaking and uneven appearance.. 

Proper polishing is most important with the final step "Pure Wax (#56)". 

Cleaner Wax and Polish - Steps 2 & 3 of a 4-step process



Step 4 - Pure Wax - Only use on very clean surface
Otherwise, it will trap old wax, dirt and so on under the wax

When complete I look for streaking, etc. in bright sun. I check the integrity of the surface.  I spray with water and observe how the water beads and flows by gravity.  A porous or rough surface will inhibit water flow and beading.

Beading of water - After completion

Here's a short video:




Original Material: Roadtrek210.Blogspot.com (c) 2021


Sunday, August 1, 2021

A wooden cabinet from scraps

 

Project - Small exterior cooking cabinet on re-purposed removeable tube stand
Final step is to attach a front screen

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Using scrap wood to build a small exterior cabinet

In July 2020 I built a cook station - work table at the Summer Lily Pad. It was a CCP Covid-19 project. At the time I also wanted a small enclosure for storing cooking oil, seasonings and so on.  When I replaced the grill that came with the used travel trailer I had a nice exterior, removeable stand.  Hmmm, I said to myself "This presents an opportunity". So I set it aside.

I find these projects useful in several ways. They are design challenges; i.e. finding a solution to a specific problem. This allows me to exercise my creativity in small ways, it provides an exercise in anticipating problems encountered during the process, and it requires some manual dexterity and an opportunity to use tools. In other words, it uses both sides of the brain as well as my body. These projects all have a tangible deliverable and the outcome is what it is. 

One of the challenges with these projects is always to minimize costs.  That means having available a minimum of tools which can be applied to a very wide range of projects. G thinks I have a lot of tools, but in fact, I have only a necessary few. I know, that sounds subjective.  I compare my range of tools to a modern kitchen and I have far fewer in quantity than most of the gadgets and utensils of a kitchen. 

When doing a project I sometimes re-purpose bricks, bits of scrap wood and so on as "tools" and these are usually available anywhere. A few blocks and scraps can go a long way. Furthermore, I prefer to buy as little as possible. With limited space in the Roadtrek and at the summer lily pad, having what is needed available, not less and not more is sometimes a challenge.  Challenges are good, I say. 

Original Celano Grill on removeable stand

I really didn't want to spend any money on this project.  I saved some scrap 3/8 plywood left over from the construction of the cook station/work table.  I stored it in the underbelly of the travel trailer.   I sketched a design utilizing most of the scrap, maximizing the dimensions of the cabinet by the wood available. With these dimensions and a 24 x 12 inch square straight edge I marked up the scrap plywood. I checked the dimensions several times.  "Measure twice, cut once" is the expression. 

I had some 1-1/2 inch decking screws left over from the cook station project. I had two machine screws to replace the wingnut screws holding the existing tube frame together. I wanted the sides of the "box" to extend below the support tubes and prevent sliding sideways. I also had some gray Cabot solid wood stain and Gorilla glue. What I lacked was some wood to fasten and hold the sides, top, bottom and rear together.  If I didn't want a monochrome color, then I could use some of the Royal Blue Rust-oleum enamel for the outside. I also had gloss white and black. But I didn't want black as it would absorb heat and white would show dirt. I'd probably purchase a quart of gloss of the desired color. I decided upon gloss sand Rust-oleum enamel. I had vinyl screening for a front. The out-of-pocket costs were about $15.  

What I needed to do the build was some 1x2 and 1x1 lumber, and my sketches gave me the lengths of each of the individual pieces required. I knew exactly how many 6 ft or 8 ft long pieces to buy so as to cut and minimize waste.  However, with the high lumber prices in the Spring of 2021 I decided to wait for a lower priced opportunity. 

In late July, while walking past the Beach Bucket after getting an ice cream cone, I spotted a stack of wood scraps. Neatly bundled, each bundle was priced at $5.  I picked through the bundles and selected one; this would allow me to complete the assembly of the cabinet.  The scraps were intended to use as kindling for campfires. I'll use the leftovers that way.  I extracted choice, uniform pieces for my project. Even after taking out the pieces for construction I do have a lot of kindling:

Scrap wood for kindling

Tools used:
  • Clamping miter box - see photo
  • Two 20 inch sliding arm bar-clamps
  • Tape measure
  • 24 inch steel square
  • Pliers
  • Xacto style knife
  • Variable speed 3/8 drill and bits
  • Screw drivers
  • 1 inch foam brush
  • Paint can opener
  • 3 inch paint brush
  • pen.
  • Note: all screws were pre-drilled with a pilot hole.

Clamping Miter Box - similar to mine

I selected pieces approximate 1x1 inch and cut to the length required using an inexpensive plastic clamping miter box.  I did the cutting on the previously built cook station - work table.   I then clamped and glued these to the 3/8 plywood sides.  These will also attach the sides to the top and rear of the small cabinet.  I'll glue the rear of the cabinet sides to the sides, but screw the bottom and top to the sides.  I do this on a campsite picnic table, exercising care not to damage the table:

Positioned, clamped and glued 1x1 to a side - sliding arm bar clamp shown
I didn't use the corner clamp in the photo

Gorilla glue is water activated. I used a 1 inch foam brush as shown in the photo above to apply water from a paper cup to the surfaces to be glued.  I then drizzle a thin bead of glue on one of the surfaces.  Too much will squirt out under pressure; too little and a good joint does not occur. I then apply a clamp or two and let the glue set for 2 hours.  The glue reacts with water and excess flows out as can be seen in the photo below:
Pieces glued to the sides

I use a razor knife to remove any excess glue after it has set. The dry glue has a consistency like a spray foam. I can trim one piece while the other is clamped, glued and is setting.  It is important to remove any excess that might prevent two surfaces from achieving a tight fit when gluing.  I also remove some glue that might create a bad appearance.  After doing the first joint I knew how much glue to use and there was less excess to trim:
Using Ace Hardware version of Xacto (r) knife to remove excess glue
while another piece is clamped after gluing

I allowed the side pieces to set overnight and continued the project on the next day. The next step is to glue and clamp the first side to the rear of the cabinet. The brick in the photo provides stability and also a place to store a closed, inverted bottle of Gorilla glue. The glue is viscous and needs to be coaxed out of the bottle. Storing inverted expedites the gluing. I use scraps of 2x4 which I saved from the cook station project and 1x1 to provide a suitable clamp support:

First side clamped and glued to the rear of the cabinet

After the glue is completely set I then proceed with the second side. Note the "bow" in the first side, which is on the left. This is not unusual for thin plywood. I'll clamp and glue a frame to the front and the purpose will be to improve appearance, straighten the side, and provide a place to fasten a front screen:

Clamping and gluing the other side to the cabinet rear

When both sides are glued to the rear, I flip the assembly over and check the fit of the base, which is cut to the interior width.  Flipped, showing how the sides extend below the rear and bottom.  This is to prevent the cabinet from sliding off of the 3/8 inch diameter tubular rack that it will set upon:

Flipped, sides glued and with the rear on the top

Next step: attach bottom to cabinet using screws. Photo with rear glued to 1x1 side supports and bottom screwed to 1x1 side supports. I decided to screw the top and bottom so they could be replaceable if necessary. Ready for the top piece:

Bottom attached

The top was attached with four screws.  Note the overhang in all directions to prevent water from running into the edge of the plywood. The largest is on the front:

Basic box assembled

Set in place. Note the pitch of the roof from front to rear to shed water.  Ready for assembly of front frame, using approximate 1 x 2 inch scraps:

Set in place, ready for front frame assembly

Side view.  Note the 1 x 1 supports are cut to accept a front frame:


Side View prior to installing front frame

I assembled a front frame from four pieces of nominal 1 x 2 scraps. I glued the side pieces in place and screwed the top and bottom pieces into place. I purchased a quart of Rust-oleum sand gloss paint for the exterior and used Cabot gray solid wood stain for the interior.  The final step will be a front screen (I have some vinyl screening).  This to keep bugs and critters from  moving in.

Assembled and painted

The bottom piece of the frame was not a perfect 1 x 2.  I had to cut a slight recess to provide a flush front. You can see this was rough wood. Every piece I used had at least one smooth face. I always made sure a smooth face was used for gluing. To make this cut I used the saw from the miter box and did it by hand by clamping it to the cook station - work table. 

Recess cut to make the front frame flush


In this photo it can be seen how the sides of the box are longer and fit over the 3/8 tube support frame. This prevents the cabinet from sliding sideways and falling off the support frame.

Resting on the support tubing - now to add the screen and knob


Porcelain knob - from the nearby Ace Hardware

The screw that attaches the porcelain know was about 1/4 inch too long. I used my USA made "Four-Way Wire Crimper/Stripper Tool" to reduce the length of the screw. It includes several screw cutter dies.  I circled the area on the tool which has several of the dies.  It worked great!

 

Original Material: Roadtrek210.Blogspot.com (c) 2021